Solutions & Stories

In the packaging stage of pharmaceutical and health product production, enterprises have long been plagued by three major pain points: production bottlenecks, counting inaccuracies, and compliance shortcomings. The Bo'an Series High-Speed Counting and Bottling Line tackles these challenges head-on with its technical architecture of "full-process automation + dual-dimensional precision control + compliance-grade data traceability." It pushes the capacity of a single line to a new industry height of 100 bottles per minute while reducing counting errors to within 0.1%. This represents not just an efficiency upgrade, but a technological breakthrough towards "precision and intelligence" in pharmaceutical packaging.

I. Technological Breakthrough: 3 Core Innovations Redefining the "Impossible" in High-Speed Packaging

Traditional counting and bottling lines often face bottlenecks where high speed compromises accuracy, adapting to multiple dosage forms is costly, and data traceability is fragmented. The RQ Series directly addresses these industry challenges through three technological innovations:

1. Dual-Dimensional Precision Control Technology: Counting + Weighing, Locking Error at ≤0.1%

   • 16-Channel Photoelectric + AI Vision Dual Counting System (Integrated into High-Speed Counter): Traditional photoelectric counting is susceptible to interference from "tablet adhesion or capsule damage." Our system equips each channel with a high-definition industrial camera. AI algorithms identify material morphology in real-time—automatically rejecting abnormal items (like half-tablets or adhered particles) and replenishing with合格 product, achieving a counting accuracy of ≥99.9%.

   • Dynamic Checkweighing Closed-Loop Calibration (Integrated into High-Precision Checkweigher): After counting, each bottle is dynamically weighed (precision: ±0.01g). If the weight deviates from the preset value, the system automatically feeds back to the counter to adjust the count—forming a "Count → Weigh → Calibrate" closed loop, eliminating compliance risks from underfills or overfills.

2. Modular Flexible Adaptation: 5-Minute Changeover, Covering >95% Dosage Forms
   Addressing the "small-batch, multi-variety" needs of pharmaceutical companies, the Bo'an Series features quick-change modules and a self-adaptive material parameter library:

   • The counter's vibratory bowl uses a non-stick coating (Teflon) and stores 12 material parameter templates (covering 00#-5# capsules, 3-20mm tablets, soft gels, pills, etc.). Changeover simply requires selecting the corresponding template on the touchscreen; the system auto-adjusts vibration frequency and channel width, enabling changeover in ~5 minutes.

   • The bottle unscrambler supports automatic switching between 8-1000ml containers of various shapes (round, square, irregular) without mold change.

3. Compliance-Grade Data Traceability: From "One Bottle, One Code" to Full-Process Audit
   The line is equipped with a GMP-grade data management system, enabling end-to-end traceability from "material to production to packaging to warehouse."

   • Each bottle receives a unique traceability code linking 12 data points: count, weight, sealing parameters, operator, time, etc.

   • Data is automatically stored on a local server and can integrate with ERP/MES systems. It generates audit trail reports compliant with FDA 21 CFR Part 11 and EU GMP standards, directly meeting regulatory review requirements for markets like the US and Europe.

II. Solid Technical Specifications: Proving "High Efficiency ≠ Compromised Precision"

III. Customer Value: A Holistic Solution for "Cost Reduction + Compliance + Capacity Expansion"

1. Cost Reduction: Replaces ~10 Manual Workers, Saving >¥500,000 Annually

   • Traditional manual counting/bottling: ~10 workers for 8 hours = daily output of 20,000-30,000 bottles; annual labor cost ~¥600,000.

   • Bo'an High-Speed Line: 1 line for 8 hours = daily output of 48,000 bottles; requires only 1 operator, reducing annual labor cost by ~83%. Also reduces material waste from human error (saving ~¥100,000 annually assuming 1% waste).

2. Compliance: Pass Audits Confidently, Avoid Million-Dollar Penalties
   Strict packaging regulations in markets like the US/EU can lead to penalties up to millions of dollars for counting errors or missing data. Bo'an's dual precision control and full-process traceability directly meet FDA and EU GMP standards, helping enterprises pass compliance audits and mitigate regulatory risks.

3. Capacity Expansion: 1 Line Outperforms 2 Traditional Lines, Responds Quickly to Orders
   Case Study: A large pharmaceutical client replaced traditional lines with the  Series. Annual capacity per line increased from 8 million to 14.4 million bottles—effectively doubling output with one line while saving ~¥2 million in space and equipment costs for an additional line.

IV. Who is the Series For?

• Large Pharmaceutical Companies: Annual output >10 million bottles, requiring multi-dosage adaptability and high compliance.

• Cross-Border Health Product Manufacturers: Need to meet US/EU packaging standards while boosting export order fulfillment efficiency.

• Contract Manufacturing Organizations (CMOs): Handle multi-client, multi-product production, needing flexible, rapid line changeovers.

From "Manual Counting" to "Intelligent Production Line" – The  Series High-Speed Counting and Bottling Line signifies more than equipment upgrade; it marks the transformation of pharmaceutical packaging from "experience-driven" to "data-driven." It makes high capacity, precision, and compliance not mutually exclusive choices, but standard capabilities for modern enterprises.