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The BN-BCP-500G represents the next generation of fully servo-driven blister card packaging technology, engineered by BOAN MACHINE to meet the stringent requirements of modern pharmaceutical, nutraceutical, and high-value consumer goods packaging. This track-type machine integrates precision automation with robust construction, delivering seamless operation from card and blister feeding to final sealed package discharge. Designed with hygiene, accuracy, and adaptability in mind, it is the ideal solution for manufacturers seeking to enhance packaging quality, line efficiency, and regulatory compliance.
Equipped with high-response Mitsubishi servo motors and drivers, ensuring synchronized movement across all stations.
Positioning accuracy of 0.1 mm guarantees perfect alignment of cards and blisters, eliminating misplacement and reducing waste.
Touchscreen interface allows for intuitive adjustment of product pitch and machine parameters, enabling quick changeovers and minimal downtime.
Fully enclosed chassis with bottom-mounted drive components (servo motors, pneumatic valves, air tank) maximizes usable workspace and facilitates easy cleaning.
Constructed from 304 stainless steel frame with 316L stainless steel contact surfaces, meeting CGMP and sanitary standards for pharmaceutical production.
Smooth, flat surfaces and rounded corners prevent particle accumulation and simplify wipe-down procedures.
High-strength aluminum alloy molds (28 cavities standard) feature hard-anodized surfaces for smooth card feeding and extended durability.
Block-style slide-in mold design allows entire mold sets to be changed in minutes, supporting flexible production scheduling and small batch runs.
Adjustable card and blister feeding stations with movable sliders enable rapid size adjustments without tools.
Teflon-coated upper and lower sealing molds provide non-stick, consistent heat distribution and easy release.
Sealing pressure exceeds 100 kN, ensuring strong, tamper-evident, and hermetic seals even with multi-layer or coated materials.
Integrated safety interlock system halts mold movement if the sealing station is not engaged, protecting both product and machine.
Omron CP1H PLC and high-resolution touchscreen provide full operational control, recipe storage, and real-time diagnostics.
Visual fault display pinpoints issues (e.g., misfeed, low air pressure) for rapid troubleshooting and resolution.
Production counters, speed monitoring, and maintenance alerts support data-driven operational management.
Core electronic and pneumatic components from internationally recognized brands (Mitsubishi, Omron, SMC, Schneider) ensure long-term stability.
Designed for 24/7 continuous operation with robust mechanical structure, low vibration, and noise levels below 75 dBA.
Automatic protection against compressed air or vacuum failure prevents damage and product loss.
Ready to interface with upstream blister formers, downstream cartoners, and vision inspection systems via standardized I/O and communication ports.
Compact footprint (5200×1100×1780 mm) allows efficient line layout even in space-constrained environments.
| Parameter | Details |
|---|---|
| Model | BN-BCP-500G |
| Max. Output | Up to 5,400 blisters/hour (with 1-out-of-6 configuration) |
| Speed Range | 10–20 cycles per minute (adjustable) |
| Max. Card Size | 510 mm × 230 mm |
| Max. Sealing Area | 500 mm × 230 mm |
| Card Thickness Range | Approx. 0.3–0.8 mm (standard 0.5 mm) |
| Stroke Adjustment Range | 30–285 mm |
| Total Power Consumption | 5.4 kW |
| Air Supply Requirement | ≥0.7 m³/min @ 0.6–0.8 MPa, clean and dry |
| Power Supply | 380V / 50Hz (220V / 60Hz optional) |
| Machine Weight | 1650 kg |
| Dimensions (L×W×H) | 5200 × 1100 × 1780 mm |
| Component | Brand / Model | Origin |
|---|---|---|
| Servo Motor | Mitsubishi HG-KN73JS100 | Japan |
| Servo Driver | Mitsubishi 80ZDF10-750T3 | Japan |
| PLC System | Omron CP1H-X40DT-D + expansion modules | Japan |
| Touchscreen | Omron NB7W-TW00B | Japan |
| Solenoid Valves | SMC AW30-02B-X465A | Japan |
| Electrical Components | Schneider contactors & breakers | France |
| Encoders & Sensors | Omron E6B2-CWZ6C, E3X-NA11 | Japan |
| Heat Sealing Temperature Control | Omron CP1W-TS002 modules | Japan |
Note: BOAN MACHINE reserves the right to substitute components with equivalents of the same or higher performance based on supply chain conditions, without prior notice.
This machine is ideally suited for packaging:
Pharmaceuticals: Tablets, capsules, lozenges in blister cards
Nutraceuticals & Vitamins: Dietary supplements in unit-dose or travel-friendly packs
Medical Devices: Sterile barriers, diagnostic test kits, device components
High-End Consumer Goods: Cosmetics, dental care, electronic accessories requiring secure carded packaging
✅ Precision Engineering – Sub-millimeter accuracy for consistent, high-quality packaging.
✅ Rapid Changeover – Modular design reduces downtime between product runs.
✅ GMP/CGMP Ready – Materials and design comply with international pharmaceutical standards.
✅ Low Total Cost of Ownership – Durable construction, energy-efficient servos, and easy maintenance reduce operational costs.
✅ Local Support & Training – BOAN provides comprehensive installation, training, and after-sales service to ensure optimal performance.
BOAN MACHINE is a leading manufacturer of advanced packaging solutions, specializing in the design and production of automated equipment for the pharmaceutical, food, and consumer goods industries. With a focus on innovation, reliability, and customer support, we deliver machines that enhance productivity, ensure compliance, and drive packaging excellence worldwide.
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Jinhai Plaza, No. 21, Jihua 5th Road, Chancheng District, Foshan City, Guangdong Province, China 
+0757 82252350 
+8618613054883 
manager@gdboanmachine.com 
