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In industries such as pharmaceuticals, food, and electronics, pill counters play a vital and irreplaceable role. Their precise counting capabilities directly impact production efficiency and product quality. With the rapid development of technology, the technology of pill counters is constantly evolving. How to select a pill counter that suits one's own needs has become a crucial issue faced by enterprises. This article will delve deep into the technical solutions for pill counter selection and share some advanced application cases, hoping to provide strong references for you in the process of pill counter selection.​ In - Depth Analysis of Core Technical Indicators of Pill Counters​ 1. Counting Accuracy​ Counting accuracy is undoubtedly the core indicator of pill counters. In the pharmaceutical industry, the accuracy of drug dosage is related to the safety of patients' lives, and the slightest deviation may lead to disastrous consequences. For example, when producing capsule - type drugs, a difference of one pill can lead to unstable drug efficacy. Mainstream pill counters on the market generally have an accuracy of over 99.9%, and some high - end devices can even reach 99.99%. Take a well - known brand's photoelectric pill counter as an example. It uses advanced photoelectric sensors to detect materials one by one, and cooperates with sophisticated algorithms to effectively avoid missing counts and mis - counts, ensuring accurate counting of each batch of products. There are many factors affecting counting accuracy, including the sensitivity of the sensor, the stability of the mechanical structure of the device, and the advancement of the algorithm. In some production environments with a lot of dust, if the sensor's dust - proof performance is not good, dust adhesion may interfere with the detection signal and reduce counting accuracy. 2. Counting Speed​ Counting speed directly determines production efficiency. For large - scale production enterprises, every minute of increased production capacity means considerable economic benefits. Currently, high - speed pill counters can count thousands or even tens of thousands of pills per minute. For example, a high - speed pill counter applied in the food industry can count 10,000 - 15,000 small candies, nuts and other materials per minute, greatly improving the efficiency of the packaging process. Of course, the counting speed is not the faster the better; it needs to be matched with the accuracy and stability of the device. If only the speed is pursued while ignoring the accuracy, a large number of defective products may be produced, which will not gain but lose. Different types of pill counters perform differently in terms of speed. For example, the turntable - type pill counter realizes the rapid separation and counting of materials through the high - speed rotation of the turntable, and the speed is relatively fast; while the vibrating - type pill counter relies on vibration to orderly arrange and count materials, and the speed is relatively moderate, but it has a stronger adaptability to materials.​ ​ 3. Material Adaptability​ The materials produced in different industries vary greatly in shape, size, and material, which requires pill counters to be adaptable to diverse materials. In the pharmaceutical industry, there are round tablets, oval capsules, and irregular - shaped pills; in the food industry, there are granular candies, beans, and flaky biscuits. An excellent pill counter should have a wide range of material adaptability. For example, a visual pill counter can accurately identify materials of different shapes and sizes through advanced image recognition technology. Whether they are regular or irregular in shape, it can accurately count. At the same time, for fragile and deformable materials, the pill counter needs to adopt special conveying and counting methods in its design to avoid damaging the materials. For soft and easily broken soft capsules, some pill counters use gentle vacuum - adsorption conveying to ensure the integrity of the materials during the counting process. ​ Types of Pill Counters and Their Technical Characteristics​ 1. Photoelectric Pill Counters​ Photoelectric pill counters are a relatively common type, and their working principle is based on photoelectric induction technology. When materials pass through the photoelectric sensor, they block the light, and the sensor converts the light signal into an electrical signal, thereby achieving counting. This type of pill counter has a relatively simple structure and low cost, and is suitable for counting materials with regular shapes and obvious differences in light transmittance, such as ordinary round tablets. Its advantages are fast counting speed and relatively easy maintenance; however, its disadvantage is that it has high requirements for the consistency of the shape and color of the materials. For some transparent or semi - transparent materials, as well as materials with complex shapes, inaccurate counting may occur. For example, when counting transparent soft capsules, due to the strong light transmittance, the photoelectric sensor may have difficulty accurately capturing the passage of the materials, resulting in counting errors.​ 2. Weighing - Type Pill Counters​ Weighing - type pill counters count based on the relationship between the weight of the materials and the weight of a single pill. First, the total weight of a certain number of materials is weighed by a high - precision weighing sensor, and then the number of materials is calculated according to the pre - set weight of a single pill. This type of pill counter is suitable for materials with relatively uniform particle weights, such as some seeds and electronic components. Its advantage lies in its low requirements for the appearance and shape of the materials. Even if there are certain shape differences in the materials, as long as the weight is stable, accurate counting can be achieved. However, its disadvantage is that the counting speed is relatively slow because each weighing takes a certain amount of time, and it has high requirements for the stability of the environment. For example, changes in temperature and humidity may affect the weight of the materials, thereby affecting counting accuracy. In some material - counting scenarios that are sensitive to environmental temperature and humidity, additional temperature and humidity control systems are required to ensure the normal operation of the weighing - type pill counter.​ 3. Visual Pill Counters​ Visual pill counters rely on advanced image recognition technology. They use high - resolution cameras to take pictures of materials, and then use image processing algorithms to identify and count the materials in the images. This type of pill counter has extremely strong adaptability to materials. Whether they are materials with regular or irregular shapes, different colors, or materials, it can accurately count. At the same time, it can also conduct quality inspections on materials during the counting process, such as detecting whether tablets are cracked or capsules are damaged. For example, in the pharmaceutical industry, visual pill counters can be closely integrated with the packaging production line to detect the quality of drugs in real - time and remove unqualified products in a timely manner. Its disadvantage is that the equipment cost is high, it has high requirements for computing and processing power, and the algorithm needs to be optimized and maintained regularly to adapt to the subtle differences that may exist in different batches of materials. Due to the huge amount of image data processing required by visual pill counters, high - performance industrial computers need to be equipped, which increases the equipment cost to a certain extent.​ Key Consideration Factors for Selecting Pill Counters​ 1. Match with Production Requirements​ When enterprises select pill counters, they first need to clarify their own production requirements. This includes the type of materials, production scale, output requirements, and specific standards for counting accuracy. If it is a small - scale pharmaceutical enterprise with a small production scale, low requirements for counting speed, but strict requirements for accuracy, then a small - scale photoelectric pill counter or visual pill counter with high accuracy and easy operation can be selected; for a large - scale food production enterprise that needs to process a large amount of materials, has extremely high requirements for counting speed, and has a wide variety of materials, a high - speed, multi - functional, and highly material - adaptable visual pill counter or large - scale turntable - type pill counter may be more appropriate. For example, a food enterprise that produces a variety of flavored candies needs to process a large number of candies of different shapes and colors every day. It uses a multi - channel visual pill counter, which can not only count quickly and accurately but also classify and count different - flavored candies at the same time, greatly improving production efficiency.​ 2. Equipment Stability and Reliability​ As a key device on the production line, the stability and reliability of pill counters directly affect production continuity. During long - term high - intensity operation, the equipment should be able to maintain stable counting performance and is not prone to failure. This requires the equipment to use high - quality components in its design and have good mechanical structure stability and electrical control stability. For example, the key transmission components of a certain brand of pill counter use imported high - precision bearings, which effectively reduce wear and vibration during operation and ensure the long - term stable operation of the equipment; its electrical control system uses an advanced PLC programmable controller with strong anti - interference ability, which can work stably in a complex industrial environment. At the same time, the maintenance convenience of the equipment is also crucial. Equipment that is easy to maintain can reduce downtime and improve production efficiency. Some pill counters adopt a modular structure in their design. When a certain component fails, the module can be quickly replaced, reducing maintenance time.​ 3. Degree of Automation and Intelligence​ With the advancement of Industry 4.0, automation and intelligence have become important trends in the development of pill counters. Pill counters with a high degree of automation can be seamlessly connected with upstream and downstream equipment to form an automated production line, reducing manual intervention and improving production efficiency and product quality consistency. For example, pill counters can be linked with automatic packaging machines, labeling machines, and other equipment to achieve one - stop automated production of material counting, packaging, and labeling. In terms of intelligence, pill counters can achieve self - diagnosis, fault early warning, and automatic adjustment of counting parameters according to material characteristics by introducing advanced sensor technology and data analysis algorithms. For example, some high - end pill counters are equipped with an intelligent detection system that can monitor the running status of the equipment in real - time. When it detects abnormal wear of a certain component or deviation in counting accuracy, it will send a warning message in a timely manner to remind the operator to carry out maintenance, avoiding the impact of equipment failure on production.​ 4. Cost - Benefit Analysis​ When selecting pill counters, enterprises need to conduct a comprehensive cost - benefit analysis. This includes not only the procurement cost of the equipment but also the operating cost, maintenance cost, and later upgrade cost of the equipment. In terms of procurement cost, the prices of different types, brands, and specifications of pill counters vary greatly, and enterprises should choose reasonably according to their own budgets. The operating cost mainly involves the energy consumption of the equipment. For example, some high - speed rotating pill counters have high energy consumption, and long - term operation will generate a large amount of electricity costs. Enterprises need to comprehensively consider the balance between the energy consumption and production efficiency of the equipment. The maintenance cost includes component replacement, equipment maintenance, and labor maintenance costs. Choosing equipment with low maintenance costs can reduce the long - term operating costs of enterprises. In addition, with the continuous development of technology, pill counters may need software upgrades or hardware renovations to meet new production needs. Enterprises should also consider the upgradability and upgrade cost of the equipment when selecting. For example, when a certain enterprise purchases a pill counter, it chooses a device with good scalability and software upgrade functions. Although the initial procurement cost is slightly higher, in the later stage, it only needs software upgrades to meet the new material counting needs, avoiding the high cost of re - purchasing equipment.​ In - Depth Sharing of Advanced Pill Counter Application Cases​ 1. Pharmaceutical Industry: Precise and Efficient Drug Counting and Packaging​ A large - scale pharmaceutical enterprise faced challenges such as high requirements for counting accuracy, large production scale, and diverse types of drugs when producing a variety of oral drugs. To solve these problems, the enterprise introduced an advanced visual pill counter system. This system is equipped with multiple high - resolution cameras, which can quickly and accurately count tablets and capsules of different shapes and sizes, with a counting accuracy as high as 99.99%. At the same time, through the close integration with the automated packaging production line, it has realized the fully automated production of drugs from counting, bottling to labeling. During the production process, the visual pill counter can also detect the appearance quality of drugs in real - time, such as detecting whether tablets are cracked or capsules are leaking powder, and automatically remove unqualified products. This application case not only greatly improves the production efficiency of the enterprise, reduces labor costs, but also ensures the stability and consistency of drug quality, effectively enhancing the market competitiveness of the enterprise.​ In a specific case, Company A, a leading pharmaceutical manufacturer in the United States, was struggling with the production of a new line of complex - shaped tablets. The traditional counting methods could not meet the required accuracy of 99.99%. After adopting a state - of - the - art visual pill counter from a renowned European brand, the production line was able to achieve the desired accuracy. The production capacity also increased by 30% as the new system could work in parallel with multiple counting channels, reducing the overall production time per batch. The return on investment was calculated to be within 1.5 years considering the reduced labor costs and the increase in product quality, which led to fewer rejected batches.​ 2. Food Industry: Meeting the Diverse Food Counting Needs​ A well - known food enterprise mainly produces various snack foods, including nuts, candies, and biscuits. Due to the wide variety of products with large differences in shape and size, traditional pill counters are difficult to meet its counting needs. The enterprise adopted a pill counter solution with high material adaptability, integrating visual recognition and intelligent control technologies. For nut products, the pill counter can accurately distinguish different types of nuts through advanced image recognition algorithms and quickly count and package them according to the preset quantity; for irregular - shaped candies, it uses a specially designed vibrating feeding device and visual detection system to achieve the orderly arrangement and accurate counting of materials; for flaky foods such as biscuits, it uses a special flaky material counting module to ensure the accuracy of counting. Through this pill counter system, the food enterprise has achieved a significant increase in production efficiency, can quickly respond to market demands, and launch a variety of product packaging specifications, further expanding its market share.​ For instance, a major food company in Europe, Company B, which produces a wide range of confectionery products, faced challenges in counting small, irregular - shaped gummies. After implementing a customized visual - based pill counter solution, the counting accuracy increased from 95% (using previous methods) to 99.5%. The production speed also doubled, allowing the company to meet the growing market demand during peak seasons. The cost of packaging materials was reduced by 15% as there were fewer over - or under - filled packages, contributing to overall cost savings. ​ 3. Electronics Industry: Precise Counting of Precision Electronic Components​ In the electronics industry, the requirements for the counting accuracy and speed of electronic components are extremely high, because a small counting error can affect the quality and performance of electronic products. An electronic manufacturing enterprise needs to count and sort a large number of small resistors, capacitors, and other components during the production process. To this end, the enterprise selected a high - precision weighing - type pill counter, combined with an advanced automated sorting system. The weighing - type pill counter uses its high - precision weighing sensor to accurately measure the weight of each batch of components and accurately calculate the number of components according to the pre - set weight of a single component. At the same time, the automated sorting system quickly sorts and packages the components according to different specifications based on the counting results. This application case effectively solves the problems of the electronic enterprise in the component counting process, improves production efficiency and product quality, and provides a strong guarantee for the efficient production of the enterprise.​ ​ a leading electronics manufacturer in Asia, was dealing with the counting of tiny capacitors for high - end circuit boards. The previous manual - assisted counting method was time - consuming and had an error rate of about 5%. After implementing a high - precision weighing - type pill counter integrated with an automated sorting system, the error rate was reduced to less than 0.5%. The production throughput increased by 40%, enabling the company to take on more orders and expand its market share in the high - end electronics market. The payback period for this investment in new equipment was calculated to be 1 year, considering the savings in labor and the reduction in defective products.​ In today's highly competitive market environment, selecting a suitable pill counter is of great significance for enterprises to improve production efficiency, ensure product quality, and reduce costs. By deeply understanding the technical solutions of pill counters, comprehensively considering key consideration factors, and learning from advanced application cases, enterprises can make more informed decisions and lay a solid foundation for their own development. I hope this article can provide useful help for you in the process of pill counter selection and help your enterprise achieve greater success in production and operation. ​​  

IntroductionIn pharmaceutical manufacturing, capsule filling machines represent a critical process where quality control and operational efficiency directly impact product safety and profitability. This article examines best practices for optimizing capsule filling operations, supported by current industry data and technological advancements. Section 1: Essential Quality Control Systems 1.1 Precision Measurement Technologies Laser diffraction analysis for particle size verification (±2μm accuracy) Near-infrared (NIR) spectroscopy for moisture content monitoring High-speed weigh cells (10ms sampling rate) for mass verification Industry Insight: Leading manufacturers now achieve ≤1.5% weight variation through advanced feedback systems 1.2 Automated Inspection Protocols Multi-angle vision systems (typically 5MP-12MP resolution) Defect detection algorithms with <0.1% false rejection rates 100% inline inspection at speeds up to 150,000 capsules/hour 1.3 Data Integrity Measures 21 CFR Part 11 compliant data recording Blockchain-based batch documentation (emerging trend) Annual measurement system analysis (MSA) requirements Section 2: Production Optimization Strategies 2.1 Changeover Efficiency Quick-change tooling systems (typically <15 minute changeover) RFID-tagged dies for automatic parameter recall SMED (Single-Minute Exchange of Die) implementation case studies 2.2 Sustainable Operation Servo motor retrofits reducing energy use by 25-40% Predictive maintenance algorithms (90% fault prediction accuracy) Closed-loop material recovery systems Section 3: Technology Selection CriteriaWhen evaluating capsule filling equipment, consider: Throughput: 30,000-200,000 capsules/hour range Flexibility: Minimum 3 capsule size capability Accuracy: ≤3% weight variation standard Compliance: GMP, CE, and UL certification requirements Technical Note: Modern machines from quality manufacturers now incorporate: AI-driven parameter optimization Integrated clean-in-place (CIP) systems Interoperability with MES/ERP platforms Section 4: Implementation Roadmap Validation Protocol Development IQ/OQ/PQ documentation templates Process validation (PV) requirements Continued process verification (CPV) planning Staff Competency Building Augmented reality (AR) maintenance guides Virtual reality (VR) operational training Annual skills assessment protocols ConclusionImplementing robust quality systems and process optimizations in capsule filling operations can yield: 15-30% productivity gains 50% reduction in quality deviations 20% lower operating costs About Our Expertise: Boan Machinery's engineering team contributes to industry standards development and offers complimentary process assessments to help manufacturers identify optimization opportunities.  

1. Introduction to Pharmaceutical Packaging Pharmaceutical packaging is a critical component in the healthcare supply chain, ensuring the integrity, safety, and efficacy of medicinal products from production to patient use. This guide explores advanced packaging technologies, materials, machinery, and industry trends to help manufacturers, suppliers, and stakeholders make informed decisions. 2. Key Functions of Pharmaceutical Packaging Protection: Shields against physical damage, microbial contamination, UV light, moisture, and oxygen. Preservation: Maintains chemical and physical stability during storage and transport. Identification: Displays essential information (drug name, dosage, batch number, expiry date). Patient Safety: Features tamper-evidence, child-resistant closures, and compliance aids. Regulatory Compliance: Adheres to GMP, FDA, EMA, and serialization requirements. 3. Categories of Pharmaceutical Packaging 1) Primary Packaging Direct contact with the product. Examples: Blister Packs: PVC/Alu or Alu/Alu films for tablets/capsules. Bottles: HDPE/PET (lightweight) or amber glass (UV protection). Vials/Ampoules: Type I borosilicate glass for injectables. Sachets: Multi-layer laminates (PET/AL/PE) for powders. Technical Parameters: Blister Packs: Water vapor transmission rate (WVTR) <0.01 g/m²/day. Vials: USP <660> compliant; hydrolytic resistance Class I.   2) Secondary Packaging Protects and groups primary packages. Examples: Cartons with QR codes for traceability. Tamper-evident shrink wraps. 3) Tertiary Packaging Bulk handling and logistics. Examples: Corrugated boxes with humidity indicators. Insulated containers for cold chain (2–8°C). 4. Top 5 Pharmaceutical Packaging Types with Technical Insights 1) Blister Packs Materials: Cold-Form Films: Alu/Alu (moisture barrier <0.005 g/m²/day). Thermoformed Films: PVC/PVDC (oxygen transmission rate <1 cc/m²/day). Machinery: Rotary Blister Machines: Speed 200–400 blisters/min. Thermoformers: Precision ±0.1 mm cavity depth.   2) Bottles Materials: HDPE: Density 0.94–0.96 g/cm³; chemical resistant. PET: Clarity >90%; recyclable. Machinery: Liquid Fillers: Accuracy ±0.5% of fill volume. Induction Sealers: 20–30 kHz frequency for hermetic sealing.   3) Sachets & Stick Packs Materials: Triplex Films: PET/AL/PE (OTR <0.5 cc/m²/day). Machinery: VFFS Machines: Speed 100–200 packs/min; servo-driven dosing.   4) Strip Packaging Materials: Paper-Alu-Poly: Tear resistance >5 N/15mm. Machinery: Strip Sealers: Heat-seal temperature 120–180°C.   5) Vials & Ampoules Materials: Type I Glass: SiO₂ >80%; thermal shock resistance ΔT >60°C. Machinery: Ampoule Fillers: Sterile ISO Class 5 environment. 5. How to Select Pharmaceutical Packaging: Advanced Criteria Factor Technical Considerations Examples Dosage Form Compatibility with solids/liquids/injectables. Blisters for tablets; vials for liquids. Barrier Properties WVTR, OTR, light transmission. Alu/Alu blisters (WVTR <0.01 g/m²/day). Regulatory Compliance FDA 21 CFR, EU Annex 1, serialization (GS1 standards). Tamper-evident caps (ASTM D3475). Sustainability Recyclability, biodegradable materials. rPET bottles; mono-material films. 6. Cutting-Edge Innovations Smart Packaging: NFC tags for real-time tracking. Biodegradable Films: PLA-based materials (degrade in 6–12 months). Nano-Coated Barriers: SiO₂ coatings to enhance film performance. 7. Global Packaging Suppliers & Machinery Manufacturers Supplier Specialization Key Offerings Schott AG Glass vials/ampoules. Type I glass with SiO₂ >80%. Gerresheimer Prefillable syringes. COP/COC polymers for biologics. RichPacking Blister machines. Servo-driven, 400 blisters/min. Syntegon Vial fillers. ISO Class 5 compliant lines. 8. FAQs Q: How do I validate packaging for FDA compliance?A: Conduct ASTM F1980 accelerated aging tests and USP <671> container integrity tests. Q: What’s the shelf life of blister-packed drugs?A: Up to 36 months with Alu/Alu films (WVTR <0.005 g/m²/day). 9. Conclusion Pharmaceutical packaging is evolving with advanced materials, automation, and sustainability trends. By leveraging technical insights and innovation, manufacturers can ensure product safety, compliance, and patient convenience.

Introduction In pharmaceutical, food, and chemical industries, precise counting, bottling, and packaging are critical for ensuring product quality and production efficiency. With the advancement of Industry 4.0 and smart manufacturing, automatic counting, bottling & packing integrated machines have become industry standards, especially for GMP-compliant high-precision packaging needs. This article provides an in-depth analysis of how these machines work and explores cutting-edge technological trends to help you select the optimal automation solution. I. Core Working Principles of Automatic Counting, Bottling & Packing Machines 1. Automatic Counting Technology Automatic counting machines achieve fast and accurate particle counting through high-precision sensors and intelligent algorithms. Key technologies include: Photoelectric Sensor Counting: Uses infrared or laser beams to detect particles passing through the sensing area, recording signal changes for counting—a core technology for high-speed counting and bottling machines. Vision-Based Counting (AI Vision Counting): Utilizes high-speed cameras and AI algorithms (e.g., YOLO, CNN) for real-time particle recognition, ideal for irregular or sticky particles—a hallmark of AI-based vision counting systems. Vibratory Bowl & Track Separation: Adjusts vibration frequency to ensure single-layer particle alignment, improving counting accuracy.   Technological Advances: Deep Learning Optimization: Enhanced convolutional neural networks (CNN) improve recognition accuracy for complex particles (e.g., capsules, tablets), reducing errors to ±0.1%—critical for GMP-compliant pharmaceutical packing. Multispectral Imaging: Combines near-infrared (NIR) or hyperspectral imaging to simultaneously detect particle quality (e.g., tablet composition uniformity), enhancing quality control in integrated counting packing lines.   2. Automatic Bottling Technology The bottling module ensures precise filling of counted particles into containers (e.g., bottles, bags). Key technologies include: Gravity Filling: Suitable for free-flowing particles (e.g., pills), where particles naturally fall into containers via funnels—ideal for energy-efficient automatic packaging. Screw Metering Filling: For powders or fine particles, screw rotation controls filling volume with ±0.5% accuracy, meeting the demands of high-speed counting and bottling machines. Vacuum Filling: For fragile or lightweight particles (e.g., hollow capsules), vacuum adsorption prevents damage—essential for GMP-compliant pharmaceutical packing.   Technological Advances: Adaptive Filling Control: Uses real-time feedback (e.g., load cells + PID algorithms) to dynamically adjust filling speed for different container shapes, enhancing flexibility in integrated counting packing lines. Aseptic Filling: In pharmaceuticals, isolators and laminar airflow (LAF) ensure compliance with GMP standards—a key complement to AI-based vision counting systems.   3. Automatic Packing Technology The packing stage includes sealing, labeling, and boxing. Key technologies include: Heat Sealing & Ultrasonic Sealing: For plastic bags, ensuring airtightness—a critical step in energy-efficient automatic packaging. Automatic Labeling & Coding: Vision-guided systems (e.g., QR code recognition) enable high-precision labeling, meeting traceability requirements for GMP-compliant pharmaceutical packing. Robotic Palletizing: Collaborative robots (e.g., UR, Fanuc) automate stacking, supporting flexible production in integrated counting packing lines.   Technological Advances: Smart Packaging: Integrates RFID or NFC chips for product tracking and anti-counterfeiting—aligned with GMP-compliant pharmaceutical packing regulations. Sustainable Packaging: Research focuses on biodegradable materials (e.g., PLA) to reduce environmental impact—advancing energy-efficient automatic packaging.   II. Integration of Industry Hot Keywords High-speed counting and bottling machine: Solution: Boan Machinery's servo-driven system achieves 300 bottles/min, paired with AI-based vision counting for speed and precision. GMP-compliant pharmaceutical packing: Feature: Complies with FDA 21 CFR Part 11, ensuring data integrity for audits. AI-based vision counting system: Innovation: Proprietary DeepCounter algorithm achieves >99.9% accuracy, integrable into integrated counting packing lines. Integrated counting packing line: Advantage: Modular design allows customization (e.g., metal detection), enabling end-to-end automation. Energy-efficient automatic packaging: Technology: Variable-frequency drives + energy recovery reduce consumption by 30%.   III. How to Choose the Right Machine? Define Needs: Particle characteristics (size, shape), output (e.g., 200 bottles/min), and standards (e.g., GMP, ISO). Prioritize high-speed counting and bottling machines for speed-accuracy balance. Core Technologies: Opt for AI-based vision counting or hyperspectral detection for complex scenarios, especially in GMP-compliant pharmaceutical packing. Supplier Evaluation: Assess case studies and after-sales support (e.g., Boan serves 500+ global clients) for reliable integrated counting packing lines. Energy Efficiency: Select energy-efficient automatic packaging solutions to lower operational costs.    

Introduction Auto powder filling machine is a kind of equipment used to fill powder materials into packaging containers. It is widely used in various industries, such as food, cosmetics, pharmaceuticals and so on.  This article will introduce the principle of dry powder filling machine and its working process in detail: The principle of all in powder filling machine:   The working principle of the auto powder filling machine mainly includes the following steps: 1. Material supply Powder materials are usually supplied to the hopper of auto powder filling machine through the vibrating feeder or screw feeder. The vibration or screw movement of the feeder conveys the powder material evenly to the next working section. 2. Filling device Filling device is the core component of dry powder filling machine, which is responsible for quantitative filling of powder materials into the packaging container. Common filling devices include rotary filling device and auger type powder filling machine device. 2.1 Rotary filling device Rotary filling device consists of rotary disc, filling tube and lifting mechanism. There are several filling tubes on the rotating disc, and each filling tube corresponds to a packaging container. During the working process, the rotating disc will rotate so that each filling tube is aligned with the powder material in the feeding hopper in turn. Then, the lifting mechanism lowers the filling tubes so that the powder material enters the packaging container. As the disc rotates, the filling process is repeated until all containers are filled. 2.2 Auger powder filling machine The auger type powder filling machine device consists of a screw conveyor and a filling tube. The screw conveyor transports the powdered material from the feed hopper to the filling tube by means of rotation. The powder material will be pushed by the screw conveyor during the conveying process, so as to achieve quantitative filling. The rotating speed of the screw conveyor and the pitch of the screw can be adjusted according to different materials and filling requirements. 3. Control system All fill powder filling machine is usually equipped with advanced control system to control the whole filling process. The control system can automatically adjust the working status of the filling device according to the set parameters, such as filling volume, filling speed and so on. At the same time, the control system can also monitor the operation of the equipment, such as fault alarms, equipment shutdown and so on. Third, the working process The working process of all in powder filling machine includes the following steps: 1. Start-up preparation: turn on the power, start the control system, and make initial settings of the equipment. 2. Material supply: supply the powder material into the hopper through the feeder. 3. Filling Device Adjustment: Adjust the parameters of the filling device, such as rotating speed, pitch, etc., according to the filling requirements. 4. Filling operation: Place the packaging container on the working table of the filling machine, start the filling device and begin the filling process. 5. Filling completion: when the packaging container reaches the set filling volume, the filling device stops working and the filling process ends. 6. Packaging container handling: remove the filled packaging container and carry out the next sealing, labelling and other operations. Fourth, the advantages and applications Automatic auger powder filling machine has the following advantages: - High filling precision: the dry powder filling machine adopts advanced control system and filling device, which can achieve high precision filling and reduce the waste of materials. - High production efficiency: the dry powder filling machine's working speed is fast and can meet the needs of mass production. - Simple operation: all fill powder filling machine usually adopts touch screen or button control, simple and convenient operation, reducing the complexity of manual operation. Dry powder filling machine is widely used in food, cosmetic, pharmaceutical and other industries. For example, in the food industry, powder filling machines are commonly used to fill products such as flour, icing sugar, coffee powder and so on. In the cosmetics industry, Dry powder filling machine is often used to fill foundation, eye shadow, honey powder and other products. In the pharmaceutical industry, automatic auger powder filling machine is commonly used for filling powder, pharmaceutical products. V. Summary Dry powder filling machine is a kind of equipment used to fill powder materials into the packaging container. Through the collaborative work of material supply, filling device and control system, auger powder filling machine is able to achieve high-precision and high-efficiency filling operation. It has a wide range of application prospects in food, cosmetic, pharmaceutical and other industries. With the continuous progress of science and technology, the performance and function of Dry powder filling machine will be more and more perfect to provide better support for the production of various industries.  

1. Capsule filling machine capacity: Determine the required production output in terms of hourly filling rate and daily production volume based on your manufacturing needs. Select a machine model that can meet your current and future production requirements, with appropriate capacity headroom to accommodate business growth.   2. powder capsule filling machine Filling Accuracy: Look for machines with advanced filling technologies, such as weight detection and automatic adjustment, to ensure consistent and precise fill weights for each capsule. Examine the machine's fill weight deviation data to ensure it meets your product quality standards.   3. pharmaceutical capsule filling machine Automation Level: Choose machines with automated features for feeding, unloading, inspection, and other processes to reduce manual intervention and improve production efficiency. Evaluate the machine's level of intelligence, such as programmable control systems and user-friendly interfaces.   4. electric capsule filling machine Clean ability: Select machines with hygienic design and easy-to-disassemble components for efficient cleaning to ensure product safety and quality. Assess the machine's cleaning frequency and complexity to ensure effective daily maintenance.   5. capsule filling company Reliability: Opt for reputable brands and quality-built machines to minimize breakdown risks and maintenance costs. Evaluate the machine's expected lifespan and service intervals to ensure long-term stable operation.   6. Cost-Effectiveness: Consider the overall cost, including equipment purchase, operating expenses, and production output efficiency, to select the most cost-effective solution. Assess the total cost of ownership over the machine's lifetime, not just the initial investment.   7. capsule packaging machine Flexibility: Choose a versatile machine that can accommodate different capsule sizes and materials to enhance the flexibility of your production line. Evaluate the machine's adjustment range and changeover ease to ensure it can meet future product upgrade requirements.   8.pharmaceutical capsule filling machine Safety: Select a machine that complies with local safety regulations to protect the operators. Assess the machine's safety features, such as emergency stop and anti-pinch mechanisms.   9. Capsule filling company After-sales Service: Choose a supplier with a good reputation and a professional service team to ensure the continuous and stable operation of the equipment. Evaluate the supplier's response time, repair capabilities, and spare parts availability for effective after-sales support.   Boan Machinery Co., Ltd.'s capsule filling machine can meet your demand: Precise Filling. Quality Assured. Exceptional Quality. Reliable Performance. Dedicated to Quality. Committed to Service. Crafted with Precision. Built to Perfection.  

Introduction: Industry Challenges in Multi-Product Packaging Do pharmaceutical manufacturers often face these pain points when handling combination drug packaging: How to ensure accurate proportioning of 9 different tablets? How to avoid cross-contamination from manual sorting? Can we maintain 99.99% counting accuracy while improving efficiency? Boan Machinery's innovative solution - the Rail-Guided 9-Channel Tablet Counting and Packaging Machine - is specifically designed to solve these industry challenges.   1. Technical Breakdown: Precision Distribution Without Robotic Arms 1.1 How Does the Multi-Channel Synchronization System Work? Independent feeding rails: 9 dedicated channels with physical isolation Smart vibration feeding: Auto-adjusted amplitude (0.1-0.5mm adjustable) matches tablet characteristics Gravity-optimized design: 30° golden angle ensures smooth transportation 1.2 How to Ensure Tablet Integrity? Three-stage buffer system: Elastic damping at entry Air-assisted middle section Speed-controlled terminal Test data: Damage rate <0.03% (industry average 0.15%) 2. Intelligent Control: How to Outperform Manual Accuracy? 2.1 How Does the Vision System Identify Various Tablets? Dual-spectrum imaging: Visible light: Shape/color recognition Near-infrared: Material analysis Deep learning library: 1000+ built-in tablet characteristic templates   2.2 How Does Dynamic Compensation Work? Real-time monitoring: 200 samples/sec per channel Smart adjustment: Automatic feeding speed correction (response time <50ms)   3. Core Technical Architecture Analysis 3.1 Intelligent Control System Multi-thread PLC architecture: X-series industrial controller for 9-channel independent control Adaptive adjustment system: Real-time material flow monitoring Auto vibration frequency adjustment (±0.1Hz precision) Inter-channel sync error <0.5% Predictive maintenance: 23 built-in failure solutions MTBF >2000 hours, MTTR <15 minutes   3.2 Vision Recognition System 5MP industrial camera + deep learning algorithm Recognition capabilities: Regular tablets (round/oval) Special shapes (triangular/diamond, etc.) Transparent/semi-transparent capsules Performance metrics: Counting accuracy ≥99.99% Detection speed ≤50ms/tablet   3.3 Mechanical Transmission System Modular design: Quick-change hopper (<3 minutes changeover) Optional dust-proof/cleanroom configurations Motion control: S-curve acceleration/deceleration algorithm Repeat positioning accuracy ±0.05mm Ergonomics: 15" touchscreen interface Operation noise <65dB   4. Industry Application Value 4.1 Efficiency Comparison Metric Traditional Smart Counter Improvement Packaging Speed 40 pkg/min 120 pkg/min +300% Labor Required 6 persons 1 person -83% Equipment Utilization 65% 95% +46%   4.2 Quality Assurance Counting error reduced from 0.3% to 0.01% Packaging qualification rate improved to 99.98% Zero mix-up/zero mispacking achieved 4.3 Case Study Implementation results at a listed pharmaceutical company: ROI period: 8 months Annual labor cost savings: ¥1,200,000 Customer complaints reduced by 90%   5. Customization Solutions 5.1 Packaging Adaptability Container types: Bottles (5-500ml) Blisters (PVC/PVDC/aluminum foil) Bags (stand-up/three-side seal) Special packaging: 7-day therapy boxes Combination drug packaging   5.2 Optional Features Weight verification system (±0.1g) 3D vision inspection system Electronic supervision code marking   6. Technology Trends 5G + Edge Computing: Real-time data analysis and remote control Sustainable Packaging: Compatibility with biodegradable materials

Counting and Bottling Line can greatly increase the automation and efficiency of a production line. This line usually involves the following key steps: Automatic feeding: automatic tablet capsule counting and bottling machine first automatically receives and accurately counts a certain number of pellet items, e.g. pharmaceuticals, food pellets, etc. This is usually achieved through the counting mechanism of the granule counting machine, such as rollers and sensors. Once the preset quantity has been reached, the counting Bottling machine passes these items on to the next stage.   Transfer and Docking: There is usually a transfer system, such as a conveyor belt, between the capsule bottling machine and the bottling machine, which passes the items counted by the Complete counting & bottling line to the inlet of the bottling machine in an accurate and precise manner. This process requires precise control to ensure that each bag receives the correct number of items.   Metering: Once the counting Bottling machine receives the items, its fully automatic capsule counting and bottling machine system will start working, filling capsule into the right size bottles according to the preset parameters and sealing the edges. At the same time, fully automatic capsule counting and bottling machine's metering system will ensure that the quantity of items in each bottle is the same as the quantity calculated by the capsule bottling machine.   Filling and sealing: After metering, the packer will fill and seal the items into the bottles that have been made. During this process, the packer will adjust the filling volume and sealing method according to the preset parameters to ensure the integrity and aesthetics of the bottle.   Marking and Output: Finally, the packer will mark the bottles, such as printing codes or labelling, to facilitate tracking and management of product information. Once these steps are completed, the packaged product is output to the next step or directly into the warehouse.   Through the automatic tablet capsule counting and bottling machine, companies can achieve full automated production from raw materials to finished products, reducing manual intervention, improving production efficiency, lowering production costs, and ensuring product quality stability and consistency. At the same time, this linkage also provides enterprises with more flexible production methods, which can quickly adjust the production plan and product specifications according to market demand.

I. Equipment performance assessment NJP-2500 capsule filling machine as a key equipment for the production of drugs, its performance stability is directly related to the quality of drugs. Therefore, before the equipment is put into production, a comprehensive performance assessment should be carried out. The evaluation includes but is not limited to the accuracy, reliability, ease of operation and production efficiency of the equipment. At the same time, the key components and wear parts of the equipment are regularly tested and replaced to ensure that the equipment is always maintained in the best working condition. Second, the production process analysis The production process of NJP-2500 automatic capsule filling machine is analyzed in depth to identify the potential risks of each link. Through the optimization of the production process, rationalize the production time, reduce unnecessary operations in the production process, reduce the quality risks caused by improper processes. At the same time, the establishment of a strict production record system, the production process of each batch of detailed records, in order to facilitate the traceability and troubleshooting. Third, raw and auxiliary materials control Strict quality control of raw and auxiliary materials used for capsule filling. Establish a supplier assessment system, regular audits of suppliers to ensure that the raw and auxiliary materials provided by them meet the quality requirements. At the same time, the raw and auxiliary materials into the factory to carry out strict inspection and acceptance, to ensure that their quality is stable, no impurities, no pollution. For raw and auxiliary materials that do not meet the requirements, they are firmly returned or disposed of. Operator training Strengthen the training and management of operators of Njp2500 Medical Capsule Filling Machine. Ensure that the operators have the appropriate professional knowledge and skills, and can skillfully operate the equipment and correctly deal with the problems arising in the production process. Regular assessment and evaluation of the operators to ensure that their skills continue to improve. At the same time, the establishment of the operator's health records, the factors that may affect the quality of operation monitoring and management. V. Influence of environmental factors Considering the influence of environmental factors on NJP2500 Automatic Capsule Filling Machine, it should be ensured that the production environment is clean, dust-free and sterile. Establish a strict cleaning and disinfection system, regular cleaning and disinfection of the production environment. At the same time, monitor and adjust the temperature, humidity and other parameters of the production environment to ensure that it fluctuates within the appropriate range, in order to minimize the impact of environmental factors on equipment performance and product quality. Sixth, maintenance and maintenance management Establish Njp 2500 Quality cGMP full automatic capsule filling machine maintenance and maintenance management system to ensure that the equipment is always in good working condition. Develop a detailed maintenance and maintenance program, regular inspection and maintenance of equipment. For the faults and hidden dangers found, maintenance and treatment should be carried out in a timely manner to avoid affecting the normal use of equipment. At the same time, establish the maintenance file of the equipment, record the situation and results of each maintenance, so as to facilitate the subsequent troubleshooting and preventive maintenance. VII. Risk assessment and monitoring Conduct regular risk assessment and monitoring of the use of NJP 2500 Full Automatic Capsule Filling Machine. Identify potential quality risk points by collecting and analyzing information such as equipment operation data, production records and feedback on quality issues. For the identified risk points, formulate corresponding preventive measures and control measures to ensure that the risks are effectively controlled. At the same time, the establishment of risk monitoring mechanism, continuous attention and tracking of risk points to ensure that the risk is always in a controllable state. Eight, the development of emergency plans For possible equipment failure, production interruption and other emergencies, develop a detailed emergency plan. The plan should specify the emergency response process, responsible person, resource deployment and follow-up measures. At the same time, regular drills and training on the emergency plan are organized to improve the ability and level of response to emergencies. By formulating and implementing the emergency plan, we can ensure that we can respond quickly and effectively in unexpected situations, and minimize losses and impacts. In summary, by comprehensive and careful planning and implementation of the quality risk management program for NJP-2500 automatic capsule filling machine, it can ensure the stable operation of the equipment and the high quality production of pharmaceutical products. At the same time, it also provides a strong guarantee and support for the sustainable development of the enterprise.  

1, Cylinder compound movement SBH Three dimension Mixer adopts a unique driving mechanism, so that the cylinder to achieve composite movement. This form of movement mainly includes two kinds of actions: rotation and oscillation. Cylinder in the horizontal direction for continuous rotation, at the same time, in the vertical direction is accompanied by periodic swing. This form of composite motion can effectively enhance the mixing effect of materials in the cylinder, and promote the uniform distribution of materials in all directions.   2, Three-way flow of materials Under the action of the compound motion of the cylinder, the material in the SBH Blender machine presents the characteristics of three-way flow. Materials not only with the cylinder rotation for circular motion, but also due to the cylinder swing along the axis of the direction of the flip back and forth, while in the vertical direction of the material will also occur in the lift movement. This three-way flow ensures that the material in all levels, all areas of the full exchange and mixing.   3,Material diffusion In the mixing process of SBH Mixing machine, the material is constantly diffused and mixed through the three-way flow. Under the continuous rotation and oscillation of the cylinder, collision, friction and shear between the material particles constantly occur, thus breaking the agglomeration state and achieving uniform dispersion of materials. At the same time, the diffusion of materials and doping process is also accompanied by the continuous turning and mixing of materials, further promoting the uniformity of mixing.   4,Uniform mixing to achieve   Through the compound motion of the cylinder and the three-way flow of materials, diffusion. SBH High-speed blender can effectively achieve uniform mixing of materials. In the mixing process, the contact area between the material particles and the contact frequency is greatly increased, so that the material components in the mixing space to get full and uniform distribution. At the same time, the design of the mixer also takes into account the physical characteristics of the material and mixing requirements to ensure that the mixing effect is optimal.   5, Aseptic and dust-free operation   SBH Powder mixer machine is designed to focus on the need for sterile and dust-free operation. The barrel, mixing blades and other components of the mixer are made of easy-to-clean materials and can be easily cleaned and sterilised through disassembly and assembly.  In addition, the mixer is equipped with an effective sealing device to prevent the intrusion of external dust and microorganisms, ensuring the hygiene and safety of the mixing process.   6, Multi-directional operation characteristic   The multi-directional operation characteristic of SBH 3D motion mixer is an important guarantee for its efficient mixing. Mixer by changing the cylinder movement parameters, such as rotation speed, swing angle, etc., can be achieved for different materials, different mixing requirements of flexible adaptation. This multi-directional operation characteristic makes SBH 3D motion mixer widely used in many fields such as chemical industry, medicine, food and so on.   7, High-efficiency and energy-saving design   SBH High-speed blender is designed with high efficiency and energy saving in mind. The mixer adopts advanced drive system and transmission mechanism, which optimises the energy transfer path and reduces energy loss. At the same time, the mixer's compact structure and easy operation also reduce energy consumption during operation. In addition, the mixer also adopts an intelligent control system, which can automatically adjust the operating parameters according to the actual mixing situation, further improving the mixing efficiency and reducing energy consumption.   To sum up, SBH Three dimension Mixer achieves uniform mixing of materials through the principles of compound movement of cylinder, three-way flow of materials, diffusion and doping, and has the characteristics of aseptic and dust-free operation, multi-directional operation characteristics and energy-efficient design, etc. These advantages make SBH Mixing machine easy to operate. These advantages make SBH Blender machine play an important role in many fields, improve production efficiency and product quality.

DPP-80L Liquid Honey Blister Packing machine is an efficient and automatic packaging equipment designed for liquid products such as honey jam. The machine combines advanced blister packaging technology and automation control system to realise the whole automation operation from liquid filling, blister forming, heat sealing to finished product output.   DPP-80L AL PVC Film Small Blister Packing Machine has several remarkable features. Firstly, it adopts photoelectric control system to ensure automatic feeding of PVC, PTP and other materials and automatic punching and cutting of waste edges, thus ensuring the stability of ultra-long distance multi-station synchronisation. Secondly, its punching times and production capacity have reached the leading level in the industry, which can meet the demands of large-scale and high-efficiency production. In addition, the equipment is equipped with imported control system, and can be configured with missing material leakage mending device and missing grain detection rejection device according to user's requirements, thus greatly improving the accuracy and reliability of packaging.   In terms of safety, DPP-80L Small Automatic Honey Jam Butter Blister Packing Machine also does quite well. It is equipped with multiple safety protection measures, such as safety guard, electrical overload protection, etc., to ensure the safety of operators and stable operation of the equipment. Meanwhile, the easy-to-clean and maintain characteristics of the equipment also reduces the operating cost and maintenance difficulty for enterprises.   In addition, DPP-80L Blister Packing Machine for Jam Honey PVC Blister Packaging for honey jam liquid has good applicability and flexibility. The shape and size of the blister can be adjusted according to the actual needs to adapt to different specifications and packages of honey jam products. Meanwhile, the operation interface of the equipment is simple and clear, so that the operator can quickly get started and make parameter settings and adjustments.   In conclusion, Honey Jam Butter Blister Packing Machine, with its high efficiency, accuracy and safety performance characteristics, has a wide range of application prospects in the field of packaging honey jam and other liquid products. It will bring higher production efficiency, lower production cost and better product quality for related enterprises, thus enhancing their market competitiveness and profitability.   Small dosage liquid alu pvc blister packaging machine is favoured for its wide applicability. It can be used in many industries such as pharmaceutical, food, cosmetic, chemical, etc. It is especially suitable for the occasion of blister packaging of liquid products in small dosage. Whether it is oral liquid, medicinal liquid, flavouring liquid or cosmetic essence, etc., small dose liquid blister packaging machine can easily cope with, for different industries to provide convenient packaging solutions.

Automatic liquid filling line is a widely used automated production equipment in the pharmaceutical, health care and food industries, mainly used for quantitative filling and sealing of liquid products. In this article, the working principle of oral liquid high-speed filling machine will be introduced in detail, mainly covering the transmission and synchronisation mechanism, liquid supply and flow rate control, container conveying and positioning, filling needle tracking and filling, defoaming and accurate filling, cap arrangement and delivery, cap pressing and sealing, as well as automation control and operation.   First, transmission and synchronisation mechanism   Oral liquid filling line transmission and synchronisation mechanism is the key to ensure stable operation of the equipment. Usually, the equipment is driven by servo motors or stepper motors, and through precise transmission devices, such as gears, chains or synchronous belts, etc., to achieve the coordinated work of various components. In addition, the use of encoders, sensors and other feedback devices to ensure precise control of the movement speed and position of the equipment to achieve high-speed and efficient production.   Second, the liquid supply and flow rate control   The Oral liquid filling machine supply system is responsible for transporting liquid raw materials to the filling head. Through liquid pumps or peristaltic pumps and other devices to achieve stable delivery of liquid. Flow rate control depends on precise flow regulation devices, such as flow meters or proportional valves, to ensure stable and accurate liquid flow rate.   Third, the container delivery and positioning   Container conveying system is responsible for transferring empty bottles to the filling station. This is usually achieved by means of conveyor belts, chutes or rotating discs. In order to ensure the accurate positioning of bottles, the equipment is equipped with positioning devices, such as cylinders, motors, etc. Through precise control, the precise positioning of bottles in the filling station is achieved.   Fourth, the filling needle tracking and filling   Filling needle is the key component for liquid filling. After the bottle is positioned, the filling needle automatically descends and inserts into the bottle mouth for filling. In order to ensure the accurate docking between the filling needle and the bottle mouth, the equipment adopts tracking devices, such as photoelectric sensors or visual recognition systems, to monitor the position of the bottle mouth in real time and adjust the position and height of the filling needle. During the filling process, precise quantitative filling is achieved by controlling the opening and closing time of the filling needle and the flow rate of the liquid.   V. Anti-foaming and precise filling   In order to avoid air bubbles in the filling process, affecting the filling accuracy, oral liquid high-speed filling machine is usually equipped with anti-foaming devices. These devices eliminate air bubbles in the liquid through blowing, pumping or mechanical vibration to ensure the accuracy of filling. At the same time, through the precise metering system and flow rate control, the precise filling of each bottle is achieved to meet the product quality requirements.   Sixth, cap arrangement and conveying   Cap arranging and conveying system is responsible for orderly conveying the caps to the sealing station. The bottle cap first passes through the arranging device, so that it is neatly arranged on the conveyor belt. Then, the bottle caps are transported to the corresponding bottles on the conveyor belt, ready for sealing.   Seventh, bottle cap pressing and sealing   After the cap is conveyed in place, the Oral liquid bottling line will press the cap on the bottle mouth through the pressing mechanism. The pressing mechanism usually adopts cylinder or electric actuator and other devices, through precise control of the pressing force, to ensure that the cap and the bottle mouth of the close combination. At the same time, the sealing device such as rotary cap head or compression cap head, the bottle cap sealing operation to ensure that the bottle is sealed.   Eight, automatic control and operation   fully automatic 4/6/8/10/12 filling heads Oral Liquid Filling Machine for Pharmaceutical Industry Plant adopts advanced automation control system to achieve precise control of the whole production process. The control system is usually composed of PLC (programmable logic controller) or microcontroller and other core components, through the programming to achieve the equipment's motion control, logic judgement and data processing and other functions. Through the touch screen or computer interface, the operator can conveniently set the parameters of the equipment, monitor the operating status and view the production data. In addition, the equipment also has fault self-diagnosis and alarm function, can be timely found and deal with equipment failure, to protect the smooth progress of production.   In summary, the Pharmaceutic Oral Liquid Filling Machine achieves efficient and accurate oral liquid filling production through the transmission and synchronisation mechanism, liquid supply and flow rate control, container conveying and positioning, filling needle tracking and filling, defoaming and accurate filling, cap arrangement and conveying, cap pressing and sealing, as well as automation control and operation, and other aspects of the collaborative work. The in-depth understanding and application of these technical principles help to improve the production efficiency and product quality of the equipment and create greater economic benefits for the enterprise.