In the field of pharmaceutical packaging, choosing a suitable capsule filling machine is crucial, which is directly related to production efficiency, product quality and economic benefits of the enterprise. Below I will explain how to choose the right capsule filling machine for you in depth and give you some advice.
First, let's dive into some of the key picking factors:
Production Scale:
The scale of production is one of the first factors in choosing a capsule filling machine. For small-scale production, a semi-automatic capsule filling machine may be more economical. These machines are often suitable for R&D and trial phases and offer flexibility for small batch production. However, for large-scale production, fully automated, high-capacity capsule filling models are preferred.
Capsule Type & Size:
The type and size of the capsule is crucial in choosing the right filling machine. Different capsule sizes and types require different specifications of capsule filling machines. Therefore, when choosing a model, it is important to ensure that the capsule filler you choose is adaptable to the capsule specifications used on your production line and has the flexibility to change molds.
Accuracy and Stability:
In the pharmaceutical sector, the precision of the filling is crucial. Choose a capsule machine with high accuracy and stability to ensure consistency in each drug dose. This is not only related to the quality of the product, but also related to the safety of patients.
Cleanliness and Hygiene Standards:
The pharmaceutical industry has very strict requirements for cleanliness and hygiene. Choose an automatic capsule filling machine that is easy to clean and complies with GMP (Good Manufacturing Practice) standards to ensure the hygienic and safe production process. Material selection and surface design are also critical to prevent cross-contamination.
Technical Support & Maintenance:
Choose a capsule filling machine manufacturer with reliable technical support and after-sales service. Make sure your team is adequately trained to address potential issues and maintain equipment in a timely manner. Reliable technical support reduces production line downtime and increases productivity.
Cost-benefit analysis:
Finally, a cost-benefit analysis is conducted. Take into account the acquisition cost, operating costs, and maintenance costs of the equipment. While high-end, fully automated models may have high capacity and precision, they can be too expensive in small-scale production, and the pros and cons need to be weighed on a case-by-case basis.
In general, choosing the right capsule filling machine needs to consider multiple factors such as production scale, capsule type, precision and stability, hygiene standards, and after-sales service. Fully communicate with professional manufacturers to understand their technical strength and experience to ensure that the selected capsule filling machine can maximize your production requirements.
Boan Machinery has been committed to producing high-quality, cost-effective, safe and stable capsule filling machines for many years, if necessary, please contact us, we will serve you wholeheartedly.
In recent years, with the continuous development of China's pharmaceutical industry and the increasing number of drug types, the pharmaceutical dosage forms have become more abundant, and the quality of drug packaging materials and the technology of medicine box processing and production have also made significant progress. Based on this, the packaging requirements of major pharmaceutical manufacturing enterprises for drugs are also increasing, especially the requirements for blister packaging machines, and various multi-functional automatic blister packaging machines have also begun to be gradually used in various pharmaceutical enterprises.
The blister packaging machine is a blister formed with transparent plastic film or thin sheets, and the product is sealed between the blister and the bottom plate by heat sealing, bonding and other methods, which is suitable for blister aluminum (PTP)/plastic (PVC) composite sealing packaging of tablets, capsule drugs, medical devices, health care products and similar materials, and the principle of blister molding is that the PVC hard sheet is heated through the mold and uses compressed air to form the blister of the required shape and size.
The specific molding process of the blister packing machine is that the blister packaging machine is heated and blown by PVC, dosing, heat sealing, batch numbering, Every cut four or five or six medicine plates are arranged in dislocation, through the manipulator dividing device, the two forerunners of the conveyor belt are respectively put into the medicine plate bin of the cartoning machine, and the servo motor of the silo counts the board to the medicine plate of the cartoning machine, and the folded instructions are pushed into the carton, the batch number is marked, and the box is locked, the box is out of the strapping machine silo, stacked, bundled, and enters the bin of the packer, and the box is stacked and packed again, and the box is sealed.
The above packaging and forming actions are completed by PLC and motion control system, and there are various detection methods such as drug material shortage, drug stain defects, medicine board defects, missing instructions, automatic rejection, and automatic alarm records of various faults. Good blister packaging machine has good heat sealing performance, stability, correct synchronization, and various equipment shutdown linkage, which overcomes the shortcomings of manual handling and low processing efficiency in the intermediate links, improves the degree of automation of production, improves processing efficiency, and is favored by users.
In order to improve the performance of the blister packaging machine, many enterprises have strict management from structural design, manufacturing to inspection, starting from the structural design, continuous improvement, and continuous improvement and accumulation of design and production experience, in order to improve the reliability and stability of the blister packaging machine in production. For example, the blister packaging machine developed by Yuzhuang Technology integrates blister molding, material insertion, and die-cutting output, and is suitable for automatic production and support of products such as vials, water injection bottles, and oral liquid bottles in the pharmaceutical industry.
Overall, the blister packaging machine brings more value to the enterprise, improves the production efficiency, and greatly reduces the cost investment of the enterprise. With the rapid development of pharmaceutical and other industries, the future blister packaging machine will also usher in a broader development space. However, the market is changing instantly, and enterprises also need to seize the market trend and constantly update and upgrade equipment.
Boan Machinery is a professional R&D and production of blister packing machine, providing different models to meet the different needs of enterprises, DPP-80 blister pack machine, DPP-80L blister forming machine,Servo type automatic blister packing machine.
introduce
It is critical for any pharmaceutical company to ensure that safe, reliable, high-quality products are produced. Manufacturers and contract packaging companies of solid-dose pharmaceutical products are challenged to strictly adhere to regulatory standards while struggling to meet the growing demands of the healthcare industry. In this pursuit, the integration of advanced technologies such as tablet inspection cameras has been a game-changer, bringing significant benefits to pharmaceutical manufacturers around the world.
Now you can experience unmatched product quality and raise the bar for yourself with the advanced BottleChrom inspection system with monolithic rejection. This cutting-edge technology is able to identify and reject damaged and erroneous tablets and capsules, ensuring that each bottle contains only the highest quality product.
Strengthen quality control
The tablet inspection camera acts as a vigilant guardian, monitoring each tablet or capsule and verifying its quality against a set of predefined parameters. By utilizing advanced imaging and analysis techniques, this cutting-edge system can quickly detect the slightest irregularities in shape, size, or color, indicating potential defects or deviations from the intended composition. Its role in quality control ensures that only products of the highest standards reach consumers.
Prevent external pollution
Foreign contaminants, whether foreign particles or incorrect tablets or capsules, pose a significant risk to the safety of patients and consumers and can damage a pharmaceutical company's reputation. The visual inspection system can effectively prevent such accidents from happening. It is able to identify foreign objects with unmatched accuracy, ensuring that only the intended product enters the bottle, minimizing the potential for mix-ups and cross-contamination.
The monolithic rejection system, as an option for the BottleChrom camera system, takes quality control to the next level. This ingenious device is designed to extract foreign objects and defective products from the product stream before entering the infrared product counting channel of the counting machine, without affecting the overall output of the machine. By quickly eliminating these anomalies, the single-piece rejection system prevents them from reaching the filling stage and ensures that only the perfect product is dispensed into the bottles.
Maintain brand reputation
In an era of heightened awareness and scrutiny, maintaining a strong brand reputation is essential for any pharmaceutical company. Any case of substandard or contaminated products can have serious consequences, from costly recalls to irreversible damage to brand image. Tablet inspection systems are equipped with a single tablet rejection device that acts as a strong defense against potential quality issues. By rejecting foreign objects and defective products in a timely and effective manner, the system maintains brand integrity, protects patient safety, and reinforces trust in the manufacturer's commitment to delivering only the highest quality medicines.
How does it work?
The BottleChrom inspection system with monolithic rejection device is used to inspect the products used by CremerCFS 622andCFI 622Counting and bottle filling systems for tablets or capsules processed by the counting module. When the product is running on the vibrating plate of the counting module, multiple full-color cameras monitor the product in real time. Cameras and dedicated software detect the color, shape, damage, and breakage of the product. The system can distinguish between defective products and foreign products. Defective products may be small product chips or damaged or broken products. A foreign product is any product or object that should not be present in a product batch.
Counting and bottle filling systems
If a defective product is detected, the vibrating plate of the counting module is briefly paused while the so-called "reject chute" moves to its outer "extended" position and the defective product is removed by vacuum. Subsequently, the defective product is blown directly into the lockable collection drum.
If a foreign object is detected, the machine stops immediately and an alarm message is prompted. After manual removal of foreign objects, the confirmation button must be pressed by an operator with the required access rights before the operation can be restarted.
The BottleChrom with Monolithic Rejection System offers several key advantages over other visual inspection and monitoring systems available. The biggest advantage of monolithic rejection is that incorrect or damaged tablets or capsules can be removed almost instantaneously and instantaneously, without affecting the overall output of the machine. This allows up to 400 good bottles to be checked in real time every minute!
Operational efficiency and cost savings
While the primary goal of a visual inspection system is to maintain quality standards, it also provides tangible benefits to pharmaceutical manufacturers in terms of operational efficiency and cost savings. By quickly and accurately identifying defective or non-compliant products, the camera can proactively intervene and prevent downstream complications.
Adopting a monolithic rejection system not only enhances quality control, but also improves operational efficiency and saves costs. By eliminating manual intervention when identifying and removing individual faulty tablets, the system streamlines the manufacturing process, reduces human error, and increases throughput. This automation optimizes resource utilization, minimizes rework, and ultimately delivers significant cost savings for pharmaceutical manufacturers.
conclusion
The integration of tablet inspection cameras and monolithic rejection systems represents a major leap forward in pharmaceutical manufacturing. These advanced technologies play an integral role in maintaining the quality, safety, and integrity of pharmaceutical products. By combining precise imaging, analytical capabilities, and targeted removal of defective and foreign tablets, these systems enable manufacturers to ensure the production of reliable pharmaceutical products while improving operational efficiency, reducing costs, and maintaining their brand reputation. Embracing these advancements is not just a step towards excellence or a smart investment;
Boan Machinery R&D counting line is specially designed for the counting and filling of tablets, capsules, pills, gummies and other nutritional health products and supplement products, controlled by PLC and photoelectric detection system, which fully meets the requirements of GMP.
The basic equipment included is a bottle unscrambler machine, a pharmaceutical counting machine, a desiccant jetting machine, a capping machine, an induction foil sealing machine, a labeling machine and a bottle turntable. All equipment can work independently or form a complete packaging line. The tablet inspection camera and monolithic rejection system can be designed according to the customer's requirements and meet the user's needs, please contact us if you need it.
In order to meet the requirements of modern commodity packaging diversification, domestic and foreign companies have begun to develop and adapt to multi-variety, small-batch general packaging machinery and equipment. A capsule filling machine is a packaging machine that fills a precise number of packages into various containers.
It is understood that the capsule filling machine is a special capsule filling equipment for the pharmaceutical industry. On the basis of the traditional capsule filling machine, it has been repeatedly improved, which improves the frequency and amplitude of the vibrator and the arc of the arrangement guide plate, so that its arrangement speed is faster and the success rate of automatic arrangement is higher. And the fuselage is made of stainless steel materials, which meets the standard requirements of GMP. It is the first choice for pharmaceutical factories, health care product factories, hospital preparation rooms, etc.
China's domestic equipment is lower than foreign products in terms of production speed, output, precision, and stability of equipment operation, especially in preparation machinery and packaging machinery, our gap is very large, lO years behind European products. For example, the price of a high-end capsule filling machine in foreign countries is 20 times that of domestic general products, its production speed is 4-5 times that of domestic capsule machines, and the powder leakage rate is one-tenth of that of domestic capsule machines.
China's domestic equipment is lower than foreign products in terms of production speed, output, precision, and stability of equipment operation, especially in preparation machinery and packaging machinery, our gap is very large, lO years behind European products. For example, the price of a high-end capsule filling machine in foreign countries is 20 times that of domestic general products, its production speed is 4-5 times that of domestic capsule machines, and the powder leakage rate is one-tenth of that of domestic capsule machines.
However, compared with imported products, domestic capsule filling machines have their own advantages, and their applicable varieties are also different, and the advantages of domestic capsule filling machines are also obvious, such as low price, low maintenance cost and convenient after-sales service. Therefore, only by making full use of the advantages of the equipment scientifically and rationally and giving full play to the best performance of these equipment can the equipment be more excellent in serving production.
Guangdong Boan Machinery produces automatic capsule filling machine, semi-automatic capsule filling machine, liquid capsule filling machine, friends who need capsule machine or pharmaceutical manufacturers and health care product manufacturers please contact us.
It is a fully automatic capsules filling machine. The machine can complete the following processes automatically including feeding capsules, opening capsules, filling drugs, rejecting unqualified products, closing capsules, outputting products, cleaning molds.
This machine is one suitable for mass production capsule filling machine packing machine, it is an intermittent motion and hole plate type filling fully automatic capsule filling equipment. it has the characteristics of compact mechanism, small volume, lower noise, precision filling dosage, multi-function, running stably etc. It can finish the following motion at same time: capsule feeding, capsule separating, powder filling, capsule rejecting, capsule locking, finished capsule discharge and module cleaning etc. This machine is designed for meet the volume-produce on the basis of model NJP Series capsule powder filling machine. it increase the lifting mechanism that easy to clean. It saves the cost and manpower for the enterprise that need volume-produce.
Powder dosing uses the 5 stage tamping technology for an enhanced accuracy. Filling of pellets is available.
Capsules from the bunker are fed into the orienting device along the vertical guide.
Then they are transferred into special cells on the rotor. Here the capsule is separated, after what the bottom part comes to the filling position.
After filling the bottom part with the material, on next positions the non-separated capsules are rejected, and the filled bottom parts are joined with top parts, counted and taken away into the receiving box.
The transmission mechanism has no springs or grooved cams, and the bearing does a rolling motion inside the groove, so that the movement mechanism accurately returns to its initial position.
It has a closed lubrication system, which can regularly and automatically lubricate various transmission mechanisms and extend the service life.
The self locking capsule filling machine carries up-down closing and fastening of capsule caps to the body of the filled capsule, thus avoiding capacity differences caused by the capsule from escaping the mold and leaking the drug inside.
The capsule filling machine has a 10.4 inch colorful LCD display screen.
The device can automatically alarm or stop operating when there is a capsule shortage, powder shortage, vacuum malfunction, dust absorption faults and machine door loosening.
This capsulefilling machine uses an SEW motor and Siemens electrical components. It includes the bearings and high-precision intermittent indexing box, which makes the performance of control mechanism and transmission mechanism more stable.
The operator can quickly finish equipment cleaning and mold replacement. During the cleaning process, various cleaning liquids can be filled to clean and disinfect the inner hole of the mold. All of these improve the qualification rate of capsules and reduce the difference in drug filling capacity.
The capsule fillingmachine and the motor are separately installed, making them safer and easy to clean.
It uses a dual air supply patented technology, which improves the success rate of capsule entering, and avoids the phenomenon of capsules escaping from the mold and the damaging of capsule bodies.
It uses an ultra-low workstation turntable design, which decreases the station movement inertia and abrasion of components, as well as extends the service life of the cam indexing box to ensure machine stability.
In the filling mechanism, we use a cam instead of a conventional lever, which increases the filling power and decreases the vibration and noise.