Working Principle:
The SMG GRANULATOR operates on the principle of high-shear mixing and granulation. The machine features a specialized impeller or rotor that rotates at high speeds, creating a strong shear force within the processing chamber. This shear force effectively breaks down and agglomerates the input materials, facilitating the formation of uniform granules or pellets.
The materials are fed into the processing chamber, where they are subjected to the high-shear mixing action. The precise control over parameters such as speed, temperature, and residence time ensures that the materials are processed to the desired particle size and consistency. The resulting granules or pellets are then discharged from the machine, ready for further processing or packaging.
The energy-efficient design of the SMG Mixer Granulator, combined with its versatile mixing and granulating capabilities, makes it a highly sought-after solution for a wide range of industrial applications.
The high-shear mixing and granulation process in the SMG Mixing and Granulating Machine ensures the production of uniform, high-quality granules or pellets through the following mechanisms:
1. Intense Shear Forces:
The high-speed rotation of the impeller or rotor within the processing chamber generates intense shear forces.
These shear forces act on the input materials, breaking down agglomerates and individual particles into smaller, more uniform sizes.
2. Controlled Mixing:
The carefully designed mixing chamber and impeller geometry create a highly controlled and homogeneous mixing environment.
This ensures thorough and even distribution of the materials, preventing the formation of large agglomerates or uneven particle sizes.
3. Tailored Residence Time:
The SMG high shear Mixer and Granulator allows for precise control over the residence time of the materials within the processing chamber.
By adjusting parameters such as rotor speed and feed rate, the residence time can be optimized to achieve the desired degree of mixing and granulation.
4. Temperature Regulation:
The machine is equipped with advanced temperature control systems that maintain the optimal temperature within the processing chamber.
Proper temperature regulation prevents thermal degradation of the materials and ensures consistent physical and chemical properties of the final granules or pellets.
5. Particle Size Distribution:
The high-shear mixing action, combined with the controlled residence time and temperature, facilitates the formation of granules or pellets with a narrow and uniform particle size distribution.
This consistency in particle size is crucial for ensuring the quality and performance of the final product, whether it is used in manufacturing, processing, or further applications.
6. Scalable Design:
The SMG Energy-efficient mixer and granulator is available in various model sizes, allowing users to select the appropriate capacity and scale to meet their production requirements.
This scalability ensures that the high-shear mixing and granulation process can be replicated across different production volumes, maintaining the same level of quality and efficiency.
By leveraging these advanced features and process controls, the SMG GRANULATOR is a versatile Mixing and Granulating Machine that combines high-performance mixing and granulation capabilities. It is widely used in the processing of various materials, including plastics, chemicals, pharmaceuticals, and food ingredients. The SMG GRANULATOR excels at efficiently transforming raw materials into uniform, high-quality granules or pellets, making it an ideal solution for industrial-scale production and material reprocessing.
Automatic 16-lane counting and filling production line case design
1.The expected daily production capacity (in terms of capsule quantity).
between 500,000 to 1000,000 capsules per day packaging
2.The capsule specifications (size, model) being used.
Different capsule sizes require compatible equipment.
Capsule size we use #1, #0, #00 hard vegetable capsules.
3.The nature of the capsule material (powder, granules, etc.).
The material characteristics will impact the design Capsules counting and Gummies counting process and filling in the bottles with automatic bottling line.
4.The production environment requirements (cleanroom class, temperature, humidity, etc.)
To ensure the production line equipment can meet the environmental conditions.
no special temperature and humidity requirements just room temp 20C , 35% humidity.
We do need GMP compliance in room and machine as our facility is GMP certified for Cleanroom Class.
5.Whether higher levels of automation are required (such as automatic bottle filling, etc. Or blister and then cartooning machine added or other package material filling).
We need automatic bottles filler, silica inserts, metal detector, capper, heat induction sealer, plastic shrink seal on top of cap, expire date and lot printer, labeler, and collecting table.
6.The layout requirements for the production line (floor space, arrangement, etc.).
To design a production line solution suitable for the customer's facility, we have facility to hold the whole line in straight.
7.Subsequent maintenance, training, validation, and other requirements
we might need a training for operation and maintenance and need to be according to our country, no other requirments.
automatic 16-lane counting and filling production line, including detailed information on various machines and equipment.
The main equipment includes:
1. BA-1000 Bottle Turntable
2. BA-DSL-16pro 16-Lane Counting Machine
3. BA-150 Metal Detector
4. BA-GZJ-600D Desiccant Filler
5. BA-XG-200D High-Speed Capping Machine
6. BA-FK-3000 Induction Sealer
7. BA-YPTB-200 Vertical Round Bottle Labeling Machine
8. BA-TB-150 Shrink Sleeve Machine
Each equipment has detailed technical specifications and functional introductions, including applicable scope, production capacity, dimensions, weight, etc.
The entire production line can complete the automated production process from automatic bottle feeding, counting, filling, capping, labeling, to shrink sleeve application.
The entire production line meets GMP requirements and is suitable for automated production in industries such as pharmaceuticals and food.
Automatic Tablet and Capsule Counting Machines is an automated equipment integrating counting, dispensing and packaging, which is mainly used for accurate counting and fast packaging of pharmaceuticals or foodstuffs such as capsules, tablets, granules, etc. It is suitable for pharmaceutical factories, scientific research units, laboratories and hospitals providing a convenient solution for small batch and multi-species production.
Main components and functions of the Capsule/Tablet counting line
Capsule Counting machine and packing machine is mainly composed of the following parts.
1.Vibrating feeding device:Through the vibrating effect of electromagnet, the capsules will be sent from the hopper to the conveyor belt smoothly and reliably.
2. Photoelectric sensor: counts the capsules on the conveyor belt and transmits the counting result to the control system.
3. Control system: according to the preset counting quantity, control the filling device to fill the specified quantity of capsules into the packing container.
4. Packaging system: complete the sealing of capsules and labeling, forming a complete packaged product.
Pill and Capsule Counter workflow and operation steps
1. Turn on the power, start the tablet counting machine, make the counting disk rotate counterclockwise.
2. Put in the appropriate amount of capsules, adjust the electromagnetic vibration intensity, so that the capsules are easy to enter the counting hole.
3. Set the number of counting, start the counting system, the photoelectric sensor starts to work.
4. According to the counting result, the control system controls the filling device to fill the specified number of capsules into the package.
According to the counting result, the control system controls the filling device to fill the specified number of capsules into the packing container.
5. Packaging system completes sealing and labeling to form a complete packaged product.
Gummy counting machine:
The main structure includes feeding device, vibrating device, counting unit and separating device.
The main structure includes feeding device, vibrating device, counting unit and separating device. It is designed to handle a wide range of candy sizes and shapes quickly and accurately.
Automatic Tablet and Capsule Counting Machines:
These machines may contain solenoid vibration units, photoelectric or visual counting zones, filling units, and sealing systems.
These machines typically require a higher degree of precision and stability to ensure accurate and consistent capsule filling.
Powder filling machine-Boan Machine Manufacture
1. Raw material feeding and pretreatment system:
Raw material storage tank and conveying system
Weighing and batching system
Crusher, mixer, vibrating sifter and other pre-processing equipment
2. Filling system.
Volumetric metering device, can accurately control the filling volume of 150 grams - 3 kg.
Automatic high speed rotary filling machine for 20oz and 7000cc cans with a capacity of 30 and 20 pcs per minute.
Automatic conveyor line to feed the cans into the filling area.
3. Sealing system.
Thermal induction automatic sealing machine for high sealing of plastic cans with aluminum foil.
The sealing head is adapted to the can size 89-120mm.
4. Auxiliary equipment.
Can washing machine to ensure cans are clean.
Automatic spoon insertion machine to put the measuring cup into the can.
Automatic desiccant dispenser, put the desiccant package into the can.
Metal detector to ensure that the product is free from metal impurities.
5. Printing and Automated Packing.
Automatic inkjet printer, print the lot number and production date on the bottom of the can.
Labeling machine, labeling the cans.
Automated Packing line, put the sealed cans into cartons.
For different products, production parameters and auxiliary equipment can be adjusted according to the actual situation.
The working principle of each part of the machine is listed in detail.
1. Dry prodcut and powders filling machine Raw material feeding and pre-treatment system.
Raw material storage tank and conveying system: screw conveyor or belt conveyor is used to convey raw materials from the storage area to the production line.
Weighing and batching system: Electronic scales are used for accurate weighing of batches, and raw materials are automatically placed according to the recipe requirements.
Crusher: High-speed rotating blades are used to pulverize the raw materials to achieve the required fineness and uniformity.
Mixer: the use of propeller or impeller mixing, will be fully mixed with different raw materials.
Vibrating sieve machine: using vibrating sieve to remove oversized or impurity particles, to ensure that the raw material particle size meets the requirements.
2. auger powder filling machine system.
Volumetric metering device: using piston or screw type metering, through the circular movement of the piston or screw, accurate measurement of the required filling weight.
Rotary filling machine: through the rotary distribution disk, the measured powder will be quickly injected into the tank at one time. The aperture of the dispensing disk can be adjusted to suit different can types.
Automatic Conveyor Line: Adopting belt or roller conveyor line, the empty cans will be continuously fed into the filling area, realizing fully automatic operation.
3. Sealing system.
Thermal induction sealing machine: the can mouth cover is heated to a certain temperature by the sealing head, which melts the cover material and the can mouth under pressure to form a solid thermal melt seal.
Sealing head: According to different can mouth size 89-120mm, the heating sealing head with corresponding diameter is used to ensure the sealing effect.
4. Auxiliary equipment.
Can body washing machine: Adopt air washing machine to clean the inner wall of can body thoroughly to ensure no impurity.
Spoon automatic insertion machine: through the mechanical arm, the pre-prepared measuring cup into the tank accurately.
Desiccant Automatic Insertion Machine: The individually packaged desiccant is automatically inserted into the can to further protect the product.
Metal Detector: Scan the products for metal impurities through metal detection sensor to ensure product quality and safety.
5. Printing and Poweder packing machines.
Inkjet Printing Machine: The inkjet printing head is used to print the batch number and production date on the bottom of the can.
Labeling machine: the pre-designed labels are automatically attached to the can.
Packing line: put the sealed canned products into cartons manually or automatically to complete the packaging.
Powder filling production line-Powder Filling Solution-Powder Dispensing Soluctions
The whole production line can realize the full automation operation from raw material putting, filling, sealing, assisting to printing and labeling, which meets the GMP standard, and is suitable for the filling of powder products with different capacity from 20oz to 7000cc.
Liquid filling machines are essential equipment for the production of oral liquids, syrups, and suspensions. These machines offer automated and precise filling of various liquid products into containers like bottles, vials, or pouches.
Oral Liquid/Syrup/Suspension Filling Machine:
The oral liquid/syrup/suspension filling machine is designed to handle the accurate and efficient filling of these liquid pharmaceutical products. It typically includes features like multiple filling heads, servo-driven piston pumps, and integrated capping/sealing capabilities.
Complete Liquid Packing Line for Oral Liquid/Syrup/Suspension:
A complete liquid packing line encompasses the entire process from filling to final packaging. It includes components like:
- Bottle/container handling and feeding
- Liquid filling stations
- Capping/sealing machines
- Labeling and coding systems
- Cartoning and case packing equipment
Oral Liquid Filling Line including Bottle Filling and Capping Machine:
This specialized line focuses on the core processes of bottle filling and capping for oral liquid products. It integrates bottle handling, liquid filling, and automated capping to provide a streamlined solution.
Fully Automatic 6/8/10/12 Filling Heads Oral Liquid Filling Machine for Pharmaceutical Industry Plant:
High-capacity oral liquid filling machines with 6, 8, 10, or 12 filling heads are designed for pharmaceutical manufacturing plants. These fully automated systems offer precise volumetric filling, high throughput, and consistent product quality.
The key aspects covered include the liquid filling solutions, specific oral liquid/syrup/suspension filling machines, complete packing lines, and high-speed, multi-head filling equipment for pharmaceutical production facilities.
Thermoforming blister packaging machine is a key component in the blister thermoforming process for blister packaging.
The thermoforming blister packaging performs the following steps to create blister packs:
1.Heating: The machine heats a sheet of plastic material, such as PVC or PETG, to a temperature where it becomes pliable and can be formed.
2.Forming: The heated plastic sheet is then pushed or drawn into a mold cavity, taking the shape of the desired blister pack.
3.Cooling: The formed blister is cooled to solidify the plastic and maintain its shape.
4.Trimming: The excess plastic around the formed blister is trimmed off, leaving the final blister pack.
5.Filling: The product is then placed into the formed blister cavity, and a backing material is sealed over the top to complete the blister packing machine process.
This automated thermoforming blister packaging process allows for the efficient and cost-effective production of custom-shaped blister packs for a wide range of products.
Thermoforming blister packaging machine Models by Production Capacity
80 blisters/minute model
This 80 blisters/minute blister thermoforming machine model is suitable for small to medium-sized companies or production lines, able to meet general packaging requirements. Its features are compact size, simple operation, and suitability for small-batch production.
150 blisters/minute model
The 150 blisters/minute blister thermoforming machine model is a commonly used model for medium-sized enterprises, with higher production capacity to meet medium-scale production needs. It has advantages such as fast heating, high forming precision, and convenient operation.
250 blisters/minute model
The 250 blisters/minute blister thermoforming machine model is a high-capacity model suitable for large enterprises or high-speed production lines. This model typically has a higher degree of automation, with features like high production efficiency and low energy consumption.
300 blisters/minute model
The 300 blisters/minute blister thermoforming machine model is the preferred equipment for large enterprises or high-speed production lines. It not only has high production capacity, but also excellent stability and reliability, able to meet the demands of large-scale production.
400 blisters/minute model
The 400 blisters/minute blister thermoforming machine model is one of the highest capacity models currently on the market, mainly used for high-speed production lines in large manufacturing enterprises. This model typically uses advanced automated control systems to ensure efficient and stable production.
Liquid gel capsule filling machine offer numerous advantages for pharmaceutical and nutraceutical industries. Here are some key benefits:
1. Precision and Consistency: Liquid capsule fillers ensure accurate dosing of liquid formulations, providing consistent quality across batches. This precision is crucial for maintaining therapeutic efficacy.
2. Enhanced Bioavailability: Liquid capsules often have better bioavailability compared to solid forms. The liquid filling allows for quicker absorption in the body, making them ideal for active ingredients that require rapid onset of action.
3. Versatility: These machines can handle a wide range of formulations, including oils, vitamins, and herbal extracts. This versatility allows manufacturers to expand their product lines without needing different types of machinery.
4. Reduced Manufacturing Time: Automatic oil capsule filling machines streamline the production process, significantly reducing the time taken to fill and seal capsules. This efficiency can lead to increased output and lower labor costs.
5. Improved Stability: Liquid capsule machines are designed to protect sensitive ingredients from environmental factors, enhancing the stability and shelf life of the product.
6. User-Friendly Operation: Modern liquid capsule machines often come with user-friendly interfaces and automation features, making them easier to operate and maintain.
Structure of Liquid Capsule Filling Machines
Hard capsule liquid filling machine process typically consist of several key components:
1. Hopper: This is where the liquid formulation is stored before filling. It is designed to maintain the correct temperature and viscosity of the liquid.
2. Filling System: This component includes pumps or syringes that accurately dispense the liquid into the capsules. Advanced machines may use peristaltic pumps for precise control.
3. Capsule Handling System: This system is responsible for orienting and moving the capsules through the filling process. It often includes a feeder mechanism to ensure a steady supply of empty capsules.
4. Sealing Mechanism: After filling, the capsules need to be sealed. This may involve heat sealing or using a suitable adhesive to ensure the capsules remain intact.
5. Cooling and Solidification Unit: Some machines include a cooling section to help solidify the contents quickly, ensuring the capsules maintain their shape and integrity.
6. Control Panel: The control panel allows operators to set parameters such as filling speed, dosage, and machine operation modes. It often features touch-screen technology for ease of use.
7. Quality Control Systems: Many machines are equipped with sensors and cameras to monitor the filling process, ensuring that each capsule meets quality standards.
By integrating these components, liquid capsule machine manufacture provide an efficient and reliable solution for manufacturers looking to produce high-quality liquid capsules.
In the veterinary industry, the demand for effective medication delivery systems has led to the development of specialized liquid and oil capsule filling machines. These machines are designed to cater to the unique needs of veterinary pharmaceuticals, ensuring accurate and efficient filling of liquid capsules.
Key Features and Benefits
1. Accurate Dosage:
Capsule filler for liquid and oil ensure accurate dosage of the liquid drug in each capsule, reducing differences in therapeutic efficacy due to uneven dosage. This precision is crucial for ensuring that animals receive the correct amount of medication.
2. Improved Bioavailability:
liquid capsule are generally more readily absorbed by animals than solid drugs, especially for medications that require a rapid onset of action. The liquid form accelerates the release and absorption of the drug, enhancing its effectiveness.
3. Versatility and Flexibility:
liquid capsule filling machine can handle a variety of liquid medications, including oils, nutritional supplements, and herbal extracts. This versatility allows manufacturers to adapt to different veterinary needs and formulations.
4. Reduced Bitterness and Irritation:
One significant advantage of veterinary pharmaceuticals capsule filling machine is their ability to effectively mask the bitter or irritating taste of medications. This makes them more palatable to animals, thereby improving medication compliance and overall treatment success.
5.Enhanced Stability:
Veterinary industry capsule filling machine protect sensitive ingredients from environmental factors, improving the stability and shelf life of the drug. This is particularly important for veterinary pharmaceuticals that may contain volatile compounds.
6. Automated Production:
Modern liquid capsule machines are often equipped with automation features that increase production efficiency, reduce labor costs, and minimize human error. This automation streamlines the manufacturing process, allowing for higher output and consistency.
7. Easy to Store and Transport:
Liquid capsules are relatively small and compact, making them easy to store and transport. This also helps reduce the use of packaging materials, contributing to more sustainable practices in the veterinary pharmaceutical industry.
8.User-Friendly Design:
Veterinary industry capsule filling machine feature a simple design and user-friendly operator interface, making them easy to use and maintain for staff at veterinary drug manufacturers. This ease of operation ensures that personnel can efficiently manage the filling process.
Conclusion
Through these advantages, the veterinary pharmaceuticals capsule filling machine can significantly improve production efficiency, ensure drug quality, and meet the diverse needs for veterinary drugs. By leveraging the benefits of accurate dosage, improved bioavailability, and user-friendly operation, these machines play a vital role in enhancing the overall effectiveness of veterinary treatments.
Production Capacities of fully automatic capsule filling machines vs. Semi-Automatic Capsule Filling Machines
Fully Automatic Capsule Filling Machines
Production Capacity:
Typically designed for high-volume production, capable of filling thousands of capsules per hour (often ranging from 20,000 to 100,000 capsules or more, depending on the model).
Factors Influencing Throughput:
1. Machine Design: The complexity and efficiency of the machine's design directly impact speed and capacity.
2. Filling Mechanism: Advanced filling mechanisms (e.g., vacuum or pressure systems) can enhance speed and accuracy.
3. Automation Level: Higher automation reduces downtime and speeds up the overall process.
4. Material Properties: The flowability and consistency of the filling material can affect how quickly capsules are filled.
5. Maintenance and Downtime: Regular maintenance and fewer breakdowns lead to higher throughput.
Semi-Automatic Capsule Filling Machines
Production Capacity:
Generally have a lower production capacity, often filling hundreds to a few thousand capsules per hour (typically ranging from 1,000 to 20,000 capsules).
Factors Influencing Throughput:
1. Operator Skill: The efficiency and experience of the operator can significantly affect the speed of production.
2. Manual Steps: More manual steps in the filling process lead to slower production rates.
3. Batch Size: Smaller batch sizes may require more setup time per batch, affecting overall throughput.
4. Material Handling: The ease of loading and unloading materials can impact the speed of operation.
5. Machine Configuration: Simpler designs may be easier to operate but may not achieve the same speeds as more complex machines.
Summary
Throughput Differences: Fully-Auto Capsule Filler have significantly higher throughput compared to Semi auto capsule filler due to their design and automation.
Influencing Factors: Factors such as machine design, operator skill, material properties, and maintenance practices play crucial roles in determining the production capacity and efficiency of both types of machines.
In choosing between NJP automatic capsule filling machine and CGN-208Pro Semi-auto Capsule Filling Machine, companies should consider their production needs, budget, and the desired level of automation to determine the most suitable option for their operations.
Introducing the NJP-800 Automatic Capsule Filling Machine - your go-to packing solution that marries speed, efficiency, and precision in the world of pharmaceutical manufacturing.
Boasting a robust capability to produce up to 800 capsules per minute, the NJP-800 automatic capsule filling machine stands as a paragon of productivity. Its engineering is focused on a low-maintenance model that seamlessly integrates into your production line, ensuring continuous operation without the constant need for attention.
The NJP-800 is not just about speed; it's about precision. Every manufacturer knows the importance of accurate dosing, and the NJP-800 automatic capsule filling machine delivers with a high precision graduator that minimizes vibration. What’s more? It operates below the noise level of 80db, ensuring a comfortable environment for your workforce.
When reliability meets innovation, the result is the NJP-800's vacuum-positioning mechanism that pushes filling percentages to a staggering 99.9%. Quality is not just a buzzword for this machine—it's a quantifiable promise.
In the search for a capsule filler that stands out, the manufacturer's reputation is paramount, and the makers of the NJP-800 automatic capsule filling machine are leaders in the field.
Capsule filling machine manufacturers the world over recognize the value of a machine that not only speeds up production but maintains the highest standards of quality.
Thanks to its dependability and excellence, the NJP-800 automatic capsule filling machine holds a competitive position in the market, making automatic capsule filling machine price a reflection of both its advanced technology and the value it brings to your enterprise.
For those looking to expand or upgrade their production capacity, the NJP-800 is not just a machine—it's an investment. It stands ready to fill 000 size capsules with unparalleled ease, making it a versatile player in the packing machine sector.
The NJP-800 automatic capsule filling machine is more than just a machine; it's the future of capsule manufacturing. With this powerhouse in your production, you're not just keeping pace—you're setting the pace.
For sale now, the NJP-800 automatic capsule filling machine is an opportunity for your business to step into the next level of operational efficiency. Don't just meet the standards of the pharmaceutical industry—raise them with the NJP-800, your partner in packaging excellence.
Liquid Filling Machine Process:
I. Raw Material Preparation
1.Inspect the liquid raw material in the storage tank to ensure the quality is up to standard and the quantity is sufficient for production needs.
2.Transfer the appropriate amount of raw material into the 4 head liquid filling machine in preparation for the filling process.
3.Adjust the filling volume on the Automatic four head volumetric liquid filling machine according to product specifications.
II. Bottle Conveyance
1.Transport empty bottles to the entrance of the filling machine with 4 heads via the conveyor belt system.
2.Ensure the conveyor operates smoothly, and the bottles are neatly aligned for a seamless transition into the filling process.
III. Washing and Sanitization
1.Before bottles enter the 4 head automatic piston liquid filling machines area, utilize the washing apparatus to clean the inside and outside of the bottles thoroughly.
2.Sanitize the washed bottles with disinfection equipment to ensure hygienic safety of the final product.
IV. Filling and Measurement
1.Dispense the prepared raw material into bottles using the filling nozzles of the automatic four-head liquid filling machine.
2.An accurate metering system within the automatic four-head liquid filling machine guarantees that each bottle receives the preset standard amount of liquid.
V. Sealing and Labeling
1.After filling, apply caps to the bottles with a capping machine to prevent any liquid from leaking.
2.Subsequently, affix product labels detailing the product name, production date, expiration date, and other relevant information.
VI. Boxing and Palletizing
1.Pack the sealed and labeled bottles into boxes for shipment.
2.Employ a palletizing machine to neatly stack boxes, facilitating easy storage and transportation.
VII. Product Dispatch
1.Conduct a quality inspection of the palletized boxes to ensure the product meets dispatch criteria.
2.Complete the dispatch form, recording product details such as name, quantity, production date, and batch number.
3.Transport the goods to the designated shipping area, ready for dispatch.
Throughout the Automatic four head volumetric liquid filling machine process, it is crucial to strictly follow operating procedures to maintain product quality and safety. In addition, regular equipment inspections and maintenance should be performed to guarantee the machinery's proper function and production efficiency.
Basic structure and characteristics:
V-type mixer is a kind of high-efficiency powder and granule mixing equipment, named for its unique V-type structure. Its main part consists of V-shaped container, agitator, drive system and the corresponding support and control system. The main features of V shell mixer are its high efficiency of mixing performance, uniform mixing effect and good adaptability, suitable for a variety of materials mixed.
Second, the mixing principle is summarized
The mixing principle of V shell blender is mainly based on convection, diffusion and shearing of materials. Driven by the stirrer, the material forms a complex flow state in the V cone, which realizes the uniform mixing of the material through constant convection, diffusion and shearing.
Third, V cone design
V cone design is the key to the performance of the mixer. Its unique V-type structure makes the material in the mixing process can form effective convection and diffusion. At the same time, the tilt angle, depth and width of the container and other parameters have been accurately calculated to ensure that the flow of materials in the container and the mixing effect is optimal.
Fourth, the agitator and drive system
The agitator is the core component of the V cone blender, and its shape and rotation speed have a direct impact on the mixing effect. The drive system is responsible for providing stable power for the agitator to ensure the continuity and stability of the mixing process. The design of the agitator needs to fully consider the nature of the material and the mixing requirements, in order to achieve the best mixing effect.
Fifth, the material mixing process
In the V mixer, the material mixing process can be divided into three stages: preliminary mixing, convection mixing and diffusion mixing. Preliminary mixing stage, the material in the role of the stirrer began to convection and diffusion; convection mixing stage, the material in the V-type container to form a circular flow, to achieve a wider range of mixing; diffusion mixing stage, the material through the stirrer's shear action to further refine the mix, to achieve the final homogeneous state.
Sixth, mixing uniformity control
Mixing uniformity is an important indicator to measure the performance of the mixer. In the V-type mixer, by adjusting the speed of the stirrer, mixing time and the order of the material placed in the way, you can effectively control the mixing uniformity. In addition, regular calibration and maintenance of the mixer to ensure that it is in the best working condition, but also to ensure that the key to mixing uniformity.
Seven, operation and maintenance points
Operation of the V-type mixer, need to follow certain procedures and precautions. First of all, should ensure that the material put uniformity and the right amount of sex, to avoid too much or too little to lead to poor mixing results. Secondly, in the mixing process should pay close attention to the mixer's operating status and the change of mixing uniformity, if there is any abnormality, it should be adjusted in time. In addition, regular cleaning and maintenance of the mixer to maintain its good working condition is also the key to ensure that the mixing effect.
In short, V blender with its unique structure and efficient mixing performance in the field of powder and granular mixing has a wide range of application prospects. Understand its working principle and operation and maintenance points, to improve the mixing effect, to ensure product quality is of great significance.